PD4291 Designing with Advanced Materials Syllabus:

PD4291 Designing with Advanced Materials Syllabus – Anna University PG Syllabus Regulation 2021

OBJECTIVES:

The main learning objective of this course is to prepare the students for:
1. Analyzing the different strengthening and failure mechanism of the metals
2. Applying the effects of metallurgical parameters in the materials design
3. Analyzing the relationship between the selection of materials and processing
4. Developing the novel material through understanding the properties of the existing metallic materials
5. Analyzing the different materials used in the engineering applications.

UNIT I INTRODUCTION TO REVERSE ENGINEERING & GEOMETRICFORM

Definition – Uses – The Generic Process – Phases – Computer Aided Reverse Engineering – Surface and Solid Model Reconstruction – Dimensional Measurement – Prototyping.

UNIT II MATERIAL CHARACTERISTICS, PART DURABILITY AND LIFE LIMITATION

Alloy Structure Equivalency – Phase Formation and Identification – Mechanical Strength – Hardness –Part Failure Analysis – Fatigue – Creep and Stress Rupture – Environmentally
Induced Failure

UNIT III MATERIAL IDENTIFICATION AND PROCESS VERIFICATION

Material Specification – Composition Determination – Microstructure Analysis – Manufacturing Process Verification.

UNIT IV DATA PROCESSING, PART PERFORMANCE AND SYSTEM COMPATIBILITY

Statistical Analysis – Data Analysis – Reliability and the Theory of Interference – Weibull Analysis – Data Conformity and Acceptance – Data Report – Performance Criteria – Methodology of Performance Evaluation – System Compatibility.

UNIT V ACCEPTANCE, LEGALITY AND INDUSTRIAL APPLICATIONS OF RE

Legality of Reverse Engineering – Patent – Copyrights –Trade Secret – Third-Party Materials – Reverse Engineering in the Automotive Industry; Aerospace Industry; Medical Device Industry.

OUTCOMES:

On Completion of the course the student will be able to
 Analyze the different strengthening and failure mechanism of the metals
 Apply the effects of metallurgical parameters in the materials design
 Analyze the relationship between the selection of materials and processing
 Develop the novel material through understanding the properties of the existing metallic materials
 Analyze the different materials used in the engineering applications

REFERENCES:

1. George E.Dieter, Mechanical Metallurgy, McGraw Hill, 1988
2. Thomas H. Courtney, Mechanical Behavior of Materials, (2nd edition), McGraw Hill, 2000
3. Willam D. CallisterJr.and David G. Rethwisch, Callister’s Materials Science and Engineering,(2nd edition)Wiley Editorial,2018
4. Charles, J.A., Crane, F.A.A. and Fumess, J.A.G., Selection and use of engineering materials,(34d edition), Butterworth-Heiremann, 1997
5. Flinn, R.A., and Trojan, P.K., Engineering Materials and their Applications, (4th Edition) Jaico, 1999
6. Metals Hand book, Vol.10, Failure Analysis and Prevention, (10th Edition), Jaico, 1999
7. Ashby M.F., materials selection in Mechanical Design 2nd Edition, Butter worth 1999
8. www.astm.org/labs/pages/131350.htm