MF4011 Process Planning and Cost Estimation Syllabus:
MF4011 Process Planning and Cost Estimation Syllabus – Anna University PG Syllabus Regulation 2021
OBJECTIVES:
(1) To introduce the process planning concepts and its necessity
(2) Economical planning of tools and equipment requirement
(3) Differentiate between cost accounting and cost estimation
(4) Cost Estimation and analysis
(4) To estimate time for various machining operations
UNIT I INTRODUCTION TO PROCESS PLANNING
Introduction- methods of process planning-Drawing Interpretation-Material evaluation – steps in process selection, Production equipment and tooling selection
UNIT II PROCESS PLANNING ACTIVITIES
Process parameters calculation for various production processes-Selection jigs and fixtures election of quality assurance methods – Set of documents for process planning-Economics of process planning- case studies
UNIT III INTRODUCTION TO COST ESTIMATION
Importance of costing and estimation –methods of costing-elements of cost estimation –Types of estimates – Estimating procedure- Estimation labor cost, material cost- allocation of overhead charges- Calculation of depreciation cost
UNIT IV PRODUCTION COST ESTIMATION
Estimation of Different Types of Jobs – Estimation of Forging Shop, Estimation of Welding Shop, Estimation of Foundry Shop
UNIT V MACHINING TIME CALCULATION
Estimation of Machining Time – Importance of Machine Time Calculation- Calculation of Machining Time for Different Lathe Operations, Drilling and Boring – Machining Time Calculation for Milling, Shaping and Planning -Machining Time Calculation for Grinding
OUTCOMES:
(1)Explain the concept of selection and steps in process planning, tooling, equipment selection and material evaluation
(2) Calculate process parameters and select Jig, Fixtures and quality assurance methods
(3) Apply the methods of costing and to explain the concept of estimation.
(4) Compute the cost of the product in various shops of production.
(5) Calculate the machining time for various operation
REFERENCES:
1. Chitale A.V. and Gupta R.C., “Product Design and Manufacturing”, 2nd Edition, PHI, 2002.
2. Ostwalal P.F. and Munez J., “Manufacturing Processes and systems”, 9th Edition, John Wiley, 1998.
3. Peter scalon, “Process planning, Design/Manufacture Interface”, Elsevier science technology Books, Dec 2002.
4. Russell R.S and Tailor B.W, “Operations Management”, 4th Edition, PHI, 2003.