IS4012 Quality Engineering in Production Systems Syllabus:
IS4012 Quality Engineering in Production Systems Syllabus – Anna University PG Syllabus Regulation 2021
OBJECTIVES:
To know the quality engineering concepts in product design and development processes.
To know the control and process parameters’ characteristics with feedback system.
To know the methods for production and diagnosis process improvements.
To have knowledge on ISO quality systems and types of quality tools such as failure and effect analysis.
To understand the six-sigma concepts and its implementation in engineering industries.
UNIT I INTRODUCTION TO QUALITY ENGINEERING AND LOSS FUNCTION
Quality value and engineering- overall quality system-quality engineering in product design – quality engineering in design of production processes – quality engineering in production – quality engineering in service. Loss function Derivation – use-loss function for products/system- justification of improvements-loss function and inspection- quality evaluations and tolerances-N type, S type, L type.
UNIT II ON-LINE QUALITY CONTROL
On-line feedback quality control variable characteristics-control with measurement interval- one unit, multiple units-control systems for lot and batch production. On-line process parameter control variable characteristics- process parameter tolerances- feedback control systems-measurement error and process control parameters.
UNIT III ON-LINE QUALITY CONTROL ATTRIBUTES AND METHODS FOR PROCESS IMPROVEMENTS
Checking intervals- frequency of process diagnosis. Production process improvement method process diagnosis improvement method- process adjustment and recovery improvement methods.
UNIT IV QUALITY ENGINEERING AND TPM
Preventive maintenance schedules- PM schedules for functional characteristics- PM schedules for large scale systems. Quality tools–fault tree analysis, event tree analysis, failure mode and effect analysis. ISO quality systems.
UNIT V SIX SIGMA AND ITS IMPLEMENTATION
Introduction- definition-methodology- impact of implementation of six sigma-DMAIC method-roles and responsibilities –leaders, champion, black belt, green belts. Do’s and dont’s – readiness of organization – planning-management role- six sigma tools – sustaining six sigma.
TOTAL: 45 PERIODS
OUTCOMES:
1. Students can understand the loss function derivation and quality engineering in product design and development processes.
2. Students can develop their knowledge in online quality control systems and process an control parameters.
3. The students will be able to improve the production and process diagnosis and production process.
4. The students will be able to gain knowledge in ISO quality management systems.
5. The students will be able to list the roles and responsibilities of leaders.
REFERENCES:
1. Brue G, “Six Sigma for Managers”, Tata-McGraw Hill, New Delhi, Second reprint, 2002.
2. De Feo J A and Barnard W W, “Six Sigma: Breaktrough and Beyond”, Tata McGraw-Hill, New Delhi, 2005.
3. Pyzdek T and Berger R W,”Quality Engineering Handbook”, Tata-McGraw Hill, New Delhi, 1996
4. Taguchi G, Elsayed E A and Hsiang, T.C.,”Quality Engineering in Production Systems”, Mc-GrawHill Book company, Singapore, International Edition, 1989