IL4013 Maintenance Engineering and Management Syllabus:
IL4013 Maintenance Engineering and Management Syllabus – Anna University PG Syllabus Regulation 2021
OBJECTIVES:
Describe basic maintenance concepts
Extract optimum maintenance decisions
Illustrate the root cause for maintenance problems
Plan the spare parts for maintenance activity
Discover the losses and improve the Overall Equipment Effectiveness
UNIT I MAINTENANCE CONCEPT
Maintenance definition–Maintenance objectives-Maintenance challenges–Tero Technology Maintenance costs-Scope of maintenance department.
UNIT II MAINTENANCE MODELS
Proactive/reactive maintenance Maintenance policies – Imperfect maintenance Preventive/breakdown maintenance–Optimal PM schedule and product characteristics– Inspection decisions-Maximizing profit-Minimizing downtime–Replacement decisions.
UNIT III MAINTENANCEQUALITY
Five zero concept–FMEA-FMECA–Root cause analysis–Repair time distribution–Analysis of downtime– Maintain ability prediction–Design for maintainability–Reliability Centered Maintenance.
UNITI V MAINTENANCE MANAGEMENT
Human factors–Maintenance staffing-Learning curves–Simulation–Optimal size of service facility– Optimal repair effort–Spare parts management–Maintenance planning–Maintenance scheduling.
UNIT V TOTAL PRODUCTIVE MAINTENANCE
TPM philosophy – Chronic and sporadiclosses –Equipment defects–Sixmajorlosses –Over all equipment effectiveness–TPM pillars–Autonomous maintenance.
TOTAL:45PERIODS
OUTCOMES:
CO1:Able to describe basic maintenance concepts.
CO2:Able to extract maintenance policies for maximizing the profit
CO3:Able to make a diagnosis of maintenance problems
CO4:Able to improve uptime of machines by effective spare parts management
CO5:Able to improve the overall Equipment Effectiveness
REFERENCES:
1. AndrewK.S.Jardine&AlbertH.C.Tsang,“Maintenance,ReplacementandReliability” , TaylorandFrancis,2006.
2. Bikas Badhury & Basu S K,“TeroTechnology:Reliability Engineering and aintenanceManagement”,AsianBooks,2003.
3. MishraRCandPathakK.,“MaintenanceEngineeringandManagement”,PHI,2012
4. SeichiNakajima,“TotalProductiveMaintenance”,ProductivityPress,1993.