ED4079 Quality Concepts in Design Syllabus:
ED4079 Quality Concepts in Design Syllabus – Anna University PG Syllabus Regulation 2021
COURSE OBJECTIVES:
1. To impart knowledge on various concepts in engineering design, material selection and manufacturing methods.
2. To learn the principles of implementing quality in a product or services using different tools
3. To enhance the quality of product by use of failure mode effect analysis and implement methods to uphold the status of six sigma
4. To develop a robust product or service using various strategies of design of experiments
5. To maintain the quality of the product by use of statistical tools and enforce methods to improve the reliability of a product
UNIT – I DESIGN FUNDAMENTALS, METHODS AND MATERIAL SELECTION
Morphology of Design – The Design Process – Computer Aided Engineering – Concurrent Engineering – Competition Bench Marking – Creativity – Theory of Problem solving (TRIZ) – Value Analysis – Design for Manufacture, Design for Assembly – Design for casting, Forging, Metal Forming, Machining and Welding.
UNIT – II DESIGN FOR QUALITY
Quality Function Deployment -House of Quality-Objectives and functions-Targets-Stakeholders Measures and Matrices-Design of Experiments –design process-Identification of control factors, noise factors, and performance metrics – developing the experimental plan- experimental design – testing noise factors- Running the experiments –Conducting the analysis-Selecting and conforming factor-Set points-reflecting and repeating.
UNIT – III FAILURE MODE EFFECTS ANALYSIS AND DESIGN FOR SIX SIGMA
Basic methods: Refining geometry and layout, general process of product embodiment – Embodiment checklist- Advanced methods: systems modeling, mechanical embodiment principles-FMEA method- linking fault states to systems modeling – Basis of SIX SIGMA – Project selection for SIX SIGMA- SIX SIGMA problem solving- SIX SIGMA in service and small organizations – SIX SIGMA and lean production –Lean SIX SIGMA and services.
UNIT – IV DESIGN OF EXPERIMENTS
Importance of Experiments, Experimental Strategies, Basic principles of Design, Terminology, ANOVA, Steps in Experimentation, Sample size, Single Factor experiments – Completely Randomized design, Randomized Block design, Statistical Analysis, Multifactor experiments – Two and three factor full Factorial experiments, 2K factorial Experiments, Confounding and Blocking designs, Fractional factorial design, Taguchi’s approach – Steps in experimentation, Design using Orthogonal Arrays, Data Analysis, Robust Design- Control and Noise factors, S/N ratios
UNIT – V STATISTICAL CONSIDERATION AND RELIABILITY
Frequency distributions and Histograms- Run charts –stem and leaf plots- Pareto diagrams Cause and Effect diagrams-Box plots- Probability distribution-Statistical Process control–Scatter diagrams –Multivariable charts –Matrix plots and 3-D plots.-Reliability-Survival and Failure Series and parallel systems-Mean time between failure-Weibull distribution.
COURSE OUTCOMES:
Upon completion of this course, the students will be able to:
1. Apply fundamentals of design process and material selection for developing a quality product
2. Apply the quality concepts to develop a robust product
3. Perform Failure Mode Effect Analysis on a product and use six sigma principles to enhance its quality
4. Apply different experimental design methods in product development
5. Implement various statistical tools to improve its quality and reliability
REFERENCES:
1. Amitava Mitra, “Fundamentals of Quality control and improvement”, John Wiley & Sons, 2016
2. George E. Dieter, Linda C. Schmidt, “Engineering Design”, McGraw Hill Education Pvt. Ltd., 2013
3. Karl T. Ulrich, Steven D. Eppinger, “Product Design And Development, ,Tata Mcgraw-Hill Education, 2015
4. Kevin N. Otto and Kristin L. Wood, “Product Design: Techniques in Reverse Engineering and New Product Development”, Prentice Hall, 2001
5. Montgomery, D.C., “Design and Analysis of experiments”, John Wiley and Sons, 2017.
6. Phillip J. Ross, “Taguchi techniques for quality engineering”, Tata McGraw Hill, 2005.