CM4202 Manufacturing Planning and Control Systems Syllabus:
CM4202 Manufacturing Planning and Control Systems Syllabus – Anna University PG Syllabus Regulation 2021
OBJECTIVES:
To introduce students with Current Trends in Manufacturing Planning and Control System and Forecasting activities.
To impart basic concepts of Aggregate Production Planning.
To elaborate on Inventory management and Resource Requirements.
To be familiarized with the functions of Shop Floor Control and associated systems.
To gain knowledge on Computer Process Monitoring, Computer Process Interfacing and Process Control Strategies.
UNIT I MANUFACTURING PLANNING AND CONTROL AND FORECASTING
Introduction: Production Planning and Control-Limitations with Traditional Production Planning and Control-Need and Evolution of Manufacturing Planning and Control (MPC) System -Basic framework – Demand Management in MPC System- Forecasting: Time Horizon, Design of Forecasting Systems – Developing the Forecast Logic– Qualitative methods: Delphi Technique, Market Research, Quantitative methods -Time Series – Moving Averages, Exponential Smoothing -Regression- Measure of Forecast Accuracy- Numerical Problems
UNIT II AGGREGATE PRODUCTION PLANNING
Introduction-Need for Aggregate production planning (APP) – Alternatives for Managing Demand Reservation of Capacity, Influencing Demand – Alternatives for Managing Supply – Inventory based Capacity Adjustment, Capacity Augmentation, Basic Strategies – Level, Chase, Mixed – Numerical Problems – APP Methods – Heuristic Methods, Optimal Methods.
UNIT III RESOURCE PLANNING
Inventory Management – Inventory Types and Control Procedures – Order point systems – Inventory Management Module – Rough-Cut Capacity Planning- Master Production Schedule – Material Requirements Planning (MRP) – Basic Concepts of MRP -Inputs to MRP- MRP Logic – Capacity Requirements Planning – Distribution Requirements Planning – Manufacturing Resource Planning (MRP II) – Enterprise Resource Planning (ERP)-Case studies.
UNIT IV SHOP FLOOR CONTROL
Shop Floor Control – Functions – Shop Floor Control System – Order Release – Order Scheduling – Order Progress – Operation Scheduling-Priority Rules for Job Sequencing – The Factory Data Collection System – Online and Offline Data Collection Systems – Case studies.
UNIT V PROCESS MONITORING AND CONTROL
Computer Process Monitoring: Data Logging Systems – Data Acquisition Systems – Multilevel Scanning – Computer Control: Computer-Process Interfacing – Manufacturing Process Data – System Interpretation of Process Data – Interface Hardware Devices – Digital Input / Output Processing Interrupt system -Control Programming – Computer Process Control – Structural Model of a Manufacturing Process – Process Control Strategies-Case studies.
COURSE OUTCOMES:
At the end of this course, the students shall be able to:
CO1: Evaluate the various activities of Manufacturing Planning and Control System and Forecasting activities.
CO2: Outline the concepts of Aggregate Production Planning.
CO3: Organize the Inventory management and Resource Requirements.
CO4: Develop the functions of Shop Floor Control and associated systems.
CO5: Simplify the computer Process Monitoring, Computer Process Interfacing and Process Control Strategies.
REFERENCES
1. Groover M. and Zimmers E., “CAD/CAM: Computer-Aided Design and Manufacturing”, Prentice Hall., India, Reprint 2013, ISBN-13: 978-0131101302.
2. Mahadevan B., “Operations Management: Theory and practice”, Pearson., India, 2015, ISBN13: 978-9332547520.
3. Mahapatra P.B., “Computer-Aided Production Management”, Prentice-Hall, India, 2004, ISBN- 13: 978-8120317420.
4. Nanua Singh, “System Approach to Computer Integrated Design and Manufacturing”, Wiley India Edition, Reprint 2011, ISBN-13: 978-0471585176.
5. Thomas E. Vollmann, William Lee Berry, David Clay Whybark and Robert Jacobs F., “Manufacturing Planning and Control Systems for Supply Chain Management”, McGraw Hill., United States, 2014, ISBN: 9789339205331.