CM4021 Sensors for Manufacturing and Condition Monitoring Syllabus:
CM4021 Sensors for Manufacturing and Condition Monitoring Syllabus – Anna University PG Syllabus Regulation 2021
OBJECTIVES:
To make students familiar with various sensors in manufacturing and signal processing.
To impart knowledge on sensors used in workpiece monitoring.
To explain various sensors used in machine tool monitoring.
To learn various sensors used in machining process monitoring.
To brief the advanced and smart sensor technologies.
UNIT I INTRODUCTION TO SENSORS
Role of sensors in manufacturing and condition monitoring – Principles – Classification Applications – Basic requirements of sensor – Signal processing and decision making.
UNIT II SENSORS FOR WORKPIECE MONITORING
Mechanical, Electrical, Electro-mechanical, Opto-electrical, Optical, Pneumatic, Capacitance, Eddy current and Magnetic sensors.
UNIT III SENSORS FOR MACHINE TOOL MONITORING
Position measurements: Linear, angular and velocity sensors – Calibration of machine tools – Collision detection measurements.
UNIT IV SENSORS FOR MACHINING PROCESSES
Sensors for condition monitoring: Force, torque, power, temperature, vibration, acoustic emission, tool sensors, chip control sensors – Adaptive control system – Intelligent systems for machining processes.
UNIT V ADVANCED SENSORS
Optical and machine vision sensors – Smart/Intelligent sensors – Integrated sensors – Robot sensors – Micro-sensors – Nano-sensors.
OUTCOME:
At the end of this course, the students shall be able to:
CO1: Recognize the importance of sensors and condition monitoring in manufacturing.
CO2: Identify suitable sensors for monitoring workpiece during machining operation.
CO3: Identify suitable sensors for monitoring machine tool during machining operation.
CO4: Identify suitable sensors in monitoring the machining process.
CO5: Perceive the usage and importance of advanced sensors in manufacturing industries.
REFERENCES
1. Considine, D.M. and Glenn, D., “Standard Handbook of Industrial Automation: Advanced Industrial Technology 01”, Chapman and Hall, New York, DOI: 10.1017/S0263574700004392, 1987.
2. Sinclair, I.R., “Sensors and Transducers” Elsevier India Private Limited, New Delhi, India, ISBN: 978-0-7506-4932-1, 2001.
3. Tönshoff, H.K. and Inasaki, I., “Sensors in Manufacturing: Sensors Applications- Volume1”, WileyVCH Verlag GmbH, Weinheim, ISBNs: 3-527-29558-5 (Hardcover); 3-527-60002-7 (Electronic), 2001.
4. Venkatesh, V.C. and Chandrasekaran, H., “Experimental Techniques in Metal Cutting”, PrenticeHall of India Private Limited, New Delhi, India, ISBN: 0-87692-449-6, 1987.
5. Wang, L. and Gao, R.X., “Condition Monitoring and Control for Intelligent Manufacturing”, SpringerVerlog London Limited, ISBN-13:978-1-84628-263-3, 2006.