CM4020 Reliability and Total Productive Maintenance Syllabus:
CM4020 Reliability and Total Productive Maintenance Syllabus – Anna University PG Syllabus Regulation 2021
OBJECTIVE:
• To gain an insight on Reliability function and life time calculations relevant to maintenance
• To get familiarized with various failure data analysis methods
• To be acquainted with various reliability prediction methods
• To get accustomed with reliability estimation techniques
• To understand the concepts of Total Productive Maintenance
UNIT I INTRODUCTION
Reliability function – MTBF – MTTF – mortality curve – availability -Maintainability.
UNIT II FAILURE DATA ANALYSIS
Repair time distributions – exponential, normal, log normal, gamma, and Weibull – reliability data requirements – Graphical evaluation.
UNIT III RELIABILITY PREDICTION
Failure rate estimates – Effect of environment and stress – Series and Parallel systems – RDB analysis – Standby Systems – Complex Systems.
UNIT IV RELIABILITY MANAGEMENT
Reliability demonstration testing – Reliability growth testing – Duane curve -Risk assessment – FMEA, Fault tree.
UNIT V TOTAL PRODUCTIVE MAINTENANCE
Causes of Machine Failures – Downtime – Maintenance policies – Restorability predictions – Replacement models – Spares provisioning -Maintenance management – Total Productive Maintenance – Maximizing equipment effectiveness – Organizing for TPM implementation – Implementation – TPM small group activities.
OUTCOMES:
At the end of this course, the students shall be able to
CO1: Use the Reliability function and life time calculations relevant to maintenance
CO2: Apply the failure data analysis methods
CO3: Deploy various reliability prediction methods
CO4: Apply the reliability estimation techniques
CO5: Take advantage of Total Productive Maintenance concepts
REFERENCES
1. Birolini, A., “Reliability Engineering: Theory and Practice”,2nd edition, Springer, 2013.
2. Gopalakrishnan. P., and Banerji, A.K., “Maintenance and Spare Parts Management “, Prentice Hall of India, New Delhi, 1996.
3. Kales, P., “Reliability for technology Engineering and Management “, Prentice Hall, New Jersey, 1998.
4. Modarres,M., “Reliability and Risk Analysis “, Meral Dekker Inc., 1993.
5. Nakajima, S., “Introduction to TPM”, Productivity Press, 1988.