CM4001 Advances in Manufacturing Technology Syllabus:
CM4001 Advances in Manufacturing Technology Syllabus – Anna University PG Syllabus Regulation 2021
COURSE OBJECTIVES:
To interpret and compare different non-traditional machining processes.
To recognize different precision machining processes.
To interpret modern metal forming processes.
To differentiate between micromachining and microfabrication.
To formulate smart manufacturing systems.
UNIT I UNCONVENTIONAL MACHINING
Introduction – Electrical discharge machining – Micro electrical discharge machining – Wire electrical discharge machining – Micro wire electrical discharge machining – Electro chemical machining – Ultrasonic machining – Plasma arc machining- Laser beam machining- Electron beam machining – Ion beam machining – Abrasive flow machining – Abrasive water jet machining- Comparison of different non-traditional machining processes- Hybrid machining processes.
UNIT II PRECISION MACHINING
Introduction – Ductile mode machining of hard and brittle materials – Ultra precision grinding and selection of grinding wheels – Electrolytic in process dressing -Chemical mechanical polishing – Diamond turn machining – High speed machining -Magneto rheological finishing processes.
UNIT III MODERN METAL FORMING
Introduction – Orbital forging – Isothermal forging – Rubber pad forming –Incremental forming – Fine blanking -Powder forming: Powder rolling, Powder extrusion – High speed extrusion.
UNIT IV MICRO MACHINING AND MICRO FABRICATION
Introduction – Mechanical micro machining – Micromachining tool design – Chip formation – Size effect in micromachining – micro turning, micro milling. Micro drilling- micro machine tools. Introduction to micro fabrication – LIGA, surface micromachining – Bulk micromachining -Etching – Sputtering – Chemical vapor deposition – Physical vapor deposition.
UNIT V INDUSTRY 4.0
Introduction – Industry 4.0 – Smart manufacturing: Smart design, smart machining, smart monitoring, smart control, smart scheduling – Internet of Things – Industrial Internet of Things – Framework: Connectivity devices and services – Intelligent networks of manufacturing – Cloud computing – Data analytics -Cyber physical systems -Machine to Machine communication- case studies
COURSE OUTCOMES:
At the end of this course, the students shall be able to:
CO1: Classify different non-traditional machining processes.
CO2: Identify the different precision machining processes.
CO3: Explain the modern metal forming processes.
CO4: Interpret different micro machining and micro fabrication techniques.
CO5: Demonstrate the Industry 4.0 and smart manufacturing system concepts.
REFERENCES:
1. Alasdair Gilchrist, “Industry 4.0: The Industrial Internet of Things”, A press, 2016.
2. Anand Pandey, “Modern Machining Processes”, Ane Books Pvt. Ltd., New Delhi, 2019.
3. Balasubramaniam R. and Ramagoplan V.S, Sathyan Subbiah, “Diamond Turn Machining”, CRC Press, New York, 2018.
4. Jain V.K., “Introduction to Micromachining”, Narosa, New Delhi, 2014.
5. Kalpakjian S., and Schmid S.R., “Manufacturing Processes for Engineering Materials”,6th edition, Pearson, New Delhi, 2018.
6. Venkatesh V. C. and SudinIzman, “Precision Engineering”, Tata McGraw-Hill, New Delhi, 2007.