CC4101 Advanced Manufacturing Processes Syllabus:

CC4101 Advanced Manufacturing Processes Syllabus – Anna University PG Syllabus Regulation 2021

COURSE OBJECTIVES:

1. To analyze and determine material fabrication processes.
2. To use laboratory instrument doing routine metrological measurements
3. To operate regular machine shop equipment such as grinders, drill presses, lathes, milling machines, shapers and etc.
4. To recognize engine machine tool requirements and be selective in the choice of tools.
5. To setup and operate machines, index and determine machine speeds, feeds, and depth of cut requirements.
6. To identify with numerical control machining and computer programming.

UNIT– I SURFACE TREATMENT

Scope, Cleaners, Methods of cleaning, Surface coating types, and ceramic and organic methods of coating, economics of coating. Electro forming, Chemical vapour deposition, thermal spraying, Ion implantation, diffusion coating, Diamond coating and cladding.

UNIT– II NON-TRADITIONAL MACHINING

Introduction, need ,AJM, Parametric Analysis, Process capabilities, USM –Mechanics of cutting, models, Parametric Analysis, WJM –principle, equipment ,process characteristics , performance, EDM – principles, equipment, generators, analysis of R-C circuits, MRR , Surface finish, WEDM.

UNIT–III LASER BEAM MACHINING

Principle of working, equipment, Material removal rate, Process parameters, performance characterization, Applications. Plasma Arc Machining – Principle of working, equipment, Material removal rate, Process parameters, performance characterization, Applications. Electron Beam Machining – Principle of working, equipment, Material removal rate, Process parameters, performance characterization, Applications. Electro Chemical Machining – Principle of working, equipment, Material removal rate, Process parameters, performance characterization, Applications.

UNIT– IV PROCESSING OF CERAMICS

Applications, characteristics, classification .Processing of particulate ceramics, Powder preparations, consolidation, Drying, sintering, Hot compaction, Area of application , finishing of ceramics. Processing of Composites: Composite Layers, Particulate and fiber reinforced composites, Elastomers, Reinforced plastics, MMC, CMC, Polymer matrix composites.

UNIT– V FABRICATION OF MICRO ELECTRONIC DEVICES

Crystal growth and wafer preparation, Film Deposition oxidation, lithography, bonding and packaging, reliability and yield, Printed Circuit boards, computer aided design in microelectronics, surface mount technology, Integrated circuit economics. E-Manufacturing, nanotechnology, and micromachining, High speed Machining

COURSE OUTCOMES:

 At the end of the course, the student will be able to understand the working principle of Electron beam, laser beam and laser hybrid welding processes.
 Able to understand different types of composite material characteristics, types of micro & macro machining processes.
 Understand the e-manufacturing & nano materials
 To make the students get acquainted with the design for manufacturing, assembly and environment.

REFERENCES:

1. Boothroyd,G,1997 Design for Assembly Automation and Product Design. NewYork, Marcel Dekker.
2. Boothroyd, G, Heartz and Nike, Product Design for Manufacture, MarcelDekker, 2nd Edition 2002.
3. Bralla, Design for Manufacture handbook, McGrawhill,1999.
4. Dickson, John. R, and Corroda Poly, Engineering Design and Design for Manufacture and Structural Approach, Field Stone Publisher, USA, 1995.
5. Fixel, J. Design for the Environment McGrawHill.1996.
6. Graede lT. Allen By. B, Design for the Environment Angle Wood Cliff, Prentice Hall. ReasonPub.,1996.
7. Harry Peck, Designing for manufacture,Pitman–1973
8. Kevin Otto and Kristin Wood, Product Design. Pearson Publication, (Fourth Impression) 2009.